{"id":2988,"date":"2020-04-15T14:50:30","date_gmt":"2020-04-15T12:50:30","guid":{"rendered":"https:\/\/www.saetinduction.com\/2020\/04\/15\/prove-non-distruttive-su-anelli-di-grandi-dimensioni\/"},"modified":"2026-05-21T15:37:28","modified_gmt":"2026-05-21T13:37:28","slug":"prove-non-distruttive-su-anelli-di-grandi-dimensioni","status":"publish","type":"post","link":"https:\/\/www.saetinduction.com\/it\/news\/prove-non-distruttive-su-anelli-di-grandi-dimensioni\/","title":{"rendered":"Prove non distruttive su anelli di grandi dimensioni"},"content":{"rendered":"\n

Quali strumenti possiamo utilizzare per verificare la tempra superficiale di grandi anelli?<\/h3>\n\n

Di quali strumenti dispone SAET <\/strong>per i controlli non distruttivi?<\/h3>\n\n

I grandi componenti con elevato valore economico richiedono metodi di controllo non distruttivo<\/strong> per valutare la qualit\u00e0 del processo senza tagliare o danneggiare i pezzi stessi.<\/h3>\n\n

Durante lo sviluppo del processo e regolarmente nel corso della produzione, la qualit\u00e0 e la conformit\u00e0 del processo di tempra superficiale devono essere controllate. Oltre all\u2019ispezione delle cricche, la qualit\u00e0 della tempra superficiale pu\u00f2 essere verificata misurando la durezza superficiale e la profondit\u00e0 dello strato temprato, parametri fondamentali per comprendere il comportamento meccanico del componente in condizioni operative.<\/p>\n\n

Quando si lavorano grandi anelli e altri componenti di grandi dimensioni, \u00e8 conveniente verificare il processo di tempra tramite metodi di controllo non distruttivo (NDT). I metodi NDT consentono di non dover tagliare il pezzo o ottenere campioni per i test. Inoltre, dopo i controlli NDT, il componente rimane integro e idoneo all\u2019uso. Questo \u00e8 particolarmente importante per i grandi componenti che hanno generalmente un elevato valore economico. In aggiunta, i metodi NDT consentono un controllo qualit\u00e0 sul 100% della produzione.<\/p>\n\n

Per il controllo qualit\u00e0 NDT, SAET dispone di:<\/strong><\/p>\n\n

\u2013 un durometro portatile con sonda Leeb e sonda UCI HV<\/em><\/p>\n\n

Il metodo Leeb utilizza una sfera che rimbalza sulla superficie del pezzo ed \u00e8 raccomandato per grandi componenti con elevata profondit\u00e0 dello strato temprato. La sonda UCI \u00e8 un penetratore Vickers: il carico di prova viene applicato manualmente e l\u2019impronta viene misurata tramite un sistema ultrasonico. Il metodo UCI \u00e8 adatto anche per componenti pi\u00f9 piccoli con strato temprato sottile. Entrambi i metodi di prova lasciano sulla superficie del pezzo un\u2019impronta molto piccola.<\/p>\n\n

\u2013 strumentazione ultrasonica per il controllo NDT della profondit\u00e0 dello strato temprato<\/em><\/p>\n\n

Il principio operativo dello strumento si basa sul fenomeno della diffusione delle onde ultrasoniche che si propagano attraverso un materiale policristallino. Le particelle responsabili del fenomeno di diffusione sono i grani cristallini, che sono piccoli rispetto alla lunghezza d\u2019onda ultrasonica. Le onde retrodiffuse hanno un\u2019intensit\u00e0 che dipende dal rapporto tra dimensione del grano e lunghezza d\u2019onda ultrasonica. Per un componente temprato superficialmente, lo strato temprato presenta piccoli grani martensitici, mentre il materiale del nucleo ha una struttura pi\u00f9 grossolana. L\u2019intensit\u00e0 delle onde retrodiffuse aumenta con l\u2019aumentare della dimensione del grano; in questo modo viene misurata la posizione dell\u2019interfaccia tra lo strato temprato e il materiale del nucleo. Le onde retrodiffuse hanno un\u2019intensit\u00e0 che dipende dal rapporto tra dimensione del grano e lunghezza d\u2019onda ultrasonica. Per un componente temprato superficialmente, lo strato temprato presenta piccoli grani martensitici, mentre il materiale del nucleo ha una struttura pi\u00f9 grossolana. L\u2019intensit\u00e0 delle onde retrodiffuse aumenta con l\u2019aumentare della dimensione del grano; in questo modo viene misurata la posizione dell\u2019interfaccia tra lo strato temprato e il materiale del nucleo.<\/p>\n\n

Dalla nostra esperienza con grandi anelli, il controllo ND della durezza superficiale e della profondit\u00e0 dello strato temprato \u00e8 pratico, conveniente ed adattabile a numerose geometrie di pista.<\/p>\n\n

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Quali strumenti possiamo utilizzare per verificare la tempra superficiale di grandi anelli? 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